TBS Audio — It Hertz, since 2022
TBS AUDIO / MY BUILD PROCESSPLAN FIRST. BUILD SECOND.

MY BUILD
PROCESS.

Start with the sound.
Work out the power.
Choose the car last.

This is how I approach a dedicated car audio build: plan the system and its electrical support before committing to a vehicle.

STEP 01 / THE STARTING POINT

Start with
RMS power.

First, I decide how much power the entire system will need.

I use the RMS ratings of the speakers and amplifiers when planning. I don’t build my calculations around advertised “MAX” or “peak” power unless replacing equipment is part of my monthly budget.

For this example, we’ll use two amplifiers, four speakers and one subwoofer.

STEP 02 / MATCH THE EQUIPMENT

Speakers first.
Amplifiers next.

Let’s say each of the four speakers is rated at 150 watts RMS at 4 ohms, with one speaker connected to each amplifier channel. My target would be a four-channel amplifier rated at 4 × 150 watts RMS at 4 ohms.

A more powerful amplifier can also work, but its output must be set appropriately for the speakers. Buying a bigger amplifier doesn’t mean sending all its available power to them; the target AC output voltage must suit the intended power and load.

For the subwoofer, let’s say its power handling is 3,000 watts RMS, and its final wiring presents a 2-ohm load. My target would be a mono amplifier capable of delivering 3,000 watts RMS at 2 ohms.

Example system — planned amplifier output
EquipmentOutput targetTotal
Four speakers4 × 150 W at 4 Ω600 W RMS
One subwoofer3,000 W at 2 Ω3,000 W RMS
Combined output3,600 W RMS

Matching power ratings is only the starting point. Correct gain settings, crossover filters and installation still matter.

STEP 03 / DO THE MATH

Power has
a demand.

Now I work out whether the charging system can power both the vehicle and the audio system. Amplifier output watts are not the same as electrical input watts: amplifiers lose some energy as heat.

ESTIMATED CURRENT DRAWOutput watts ÷
(supply voltage × efficiency)

3,600 W ÷ (14.4 V × 0.80) ≈ 313 A

That example assumes 14.4 volts and 80% overall amplifier efficiency. If the vehicle itself needs another 90 amps, the combined demand could be approximately 403 amps while delivering that continuous output.

Music demand varies. If I measure 150 amps for the audio system during actual listening, adding the vehicle’s 90 amps gives 240 amps under those conditions. That is different from continuous full-power demand.

STEP 04 / IDLE MATTERS

Check the output.
At idle.

If I intend to play the system while parked, I check what the alternator can actually deliver at engine idle, especially once it is hot.

The biggest advertised amperage number doesn’t tell the whole story. I confirm the idle output, operating voltage, vehicle compatibility, belt requirements and available space before buying.

STEP 05 / BUILD IN RESERVE

Size the
battery bank.

A battery supports the system when demand exceeds alternator output. It cannot make up for a continuous charging shortage forever.

There is no universal rule that an AGM battery “supplies 120 amps.” Selection depends on discharge capability, capacity, acceptable voltage drop and how long it must support the load.

For example, a 120-amp shortfall lasting ten minutes requires 20 Ah in ideal arithmetic, before accounting for real battery limitations and reserve.

I aim for twice the discharge capability needed by the current setup. If the battery bank needs to supply 120 amps, I choose a bank capable of supplying at least 240 amps for the required duration, while maintaining an acceptable voltage. That gives me room for later upgrades, such as a slightly more powerful subwoofer or speakers, rather than sizing the bank only for today’s setup. Discharge capability and stored capacity both need to suit the job.

The alternator also needs enough spare output over time to recharge the bank. Then I plan the wiring, connections and fusing around the complete system.

STEP 06 / MY GOLDEN RULE

Choose the
car last.

For a dedicated audio build, I plan the electrical requirements first. Then I find a suitable high-output alternator that is already being manufactured and is readily available, and choose a vehicle it fits.

Buying the car first could leave me needing a custom alternator, a custom mounting bracket and pulley system, or a solution to bypass the vehicle’s ECU-controlled charging.

Personally, I choose alternators that operate independently of the ECU because I run multiple-alternator setups and want to reuse my alternators in different vehicles.

Moving them may still require different brackets, pulleys and belts, but independent regulation gives me more flexibility.

Find the alternator.
Then choose the car.
TECHNICAL REFERENCES

Background for the electrical estimates: Massive Audio — current draw ↗, Rockford Fosgate — battery basics ↗ and Mechman — alternator FAQ ↗.

KEEP THE CONVERSATION GOINGTBS AUDIO / IT HERTZ.